Step-by-Step Guide to Sewing Patches on Hats

Whether you’re customizing bonés de basebol, tampas de desempenho, ou golf caps, adding patches can transform a simple hat into something unique and stylish. Here’s how to sew patches on your hats:
Step 1: Choose the Right Patch
Before you begin sewing, you need to choose the right type of patch. There are three main types of patches you can sew on hats:
- Embroidered Patches: These patches have raised stitching and are great for logos or text. They are durable and can withstand wear and tear.
- Woven Patches: These patches are finer and smoother, with less raised stitching, making them ideal for small text or detailed designs.
- Printed Patches: These patches feature a printed image or design and are best for complex or colorful artwork.
Em Novae Apparel, we offer a wide variety of patches, including customizable logo patches that are perfect for your business. We can create patches for you in any size, shape, or color!
Step 2: Prepare Your Hat
Make sure your hat is clean and free of dust or dirt. Iron the area where you plan to place the patch to ensure it’s smooth. If you’re working with a baseball cap ou golf cap, it’s easier to sew on a flat surface, so flatten the brim if possible.
Step 3: Position the Patch
Place the patch where you want it on the hat. If you’re not sure about the exact position, use fabric pins or chalk to mark the spot. Make sure it’s centered and aligned properly, as this will affect the final look of the hat.
Step 4: Thread Your Needle
For hand sewing, choose a needle that is appropriate for your hat’s fabric. Use strong nylon ou polyester thread in a color that matches the hat. Knot the end of the thread to keep it in place. For machine sewing, adjust the stitch length and tension to accommodate the thickness of both the patch and the hat fabric.
Step 5: Start Sewing
Begin stitching around the edges of the patch, making sure your stitches are even and secure. If you’re hand sewing, use a backstitch or running stitch for strength. For machine sewing, set your machine to a straight stitch and sew around the patch’s perimeter. Be careful not to pull the fabric too tight, as this can distort the patch.
Step 6: Secure the Patch
Once you’ve sewn all the way around the patch, tie off the thread securely. If you’re using a sewing machine, be sure to backstitch at the beginning and end to secure the stitches. Check the patch to make sure it’s firmly attached and that there are no loose ends.
Step 7: Final Touches
Inspect your work for any gaps or areas where the patch isn’t securely attached. You can also use fabric glue along the edges for extra hold, especially if you want a longer-lasting bond. Press the hat again to ensure the patch stays in place.
Can You Sew Patches on Hats with a Machine?

Yes, sewing patches on hats with a sewing machine is possible and can be even easier than hand sewing. If you’re working with large quantities of hats for your business, using a sewing machine will save time and ensure consistent results. It’s also great for applying patches on thick hats, like tampas de desempenho ou bonés de basebol, as the machine handles layers of fabric better.
Em Novae Apparel, we have 23 production lines and offer wholesale embroidery services, making us an ideal partner for businesses that want to add customized patches to their headwear products.
Tips for Sewing Patches on Hats

- Use strong thread: Choose polyester or nylon thread that is durable and resistant to wear.
- Choose the right needle: Use a needle that is appropriate for your fabric type to avoid damaging the hat.
- Work in a well-lit area: This will help you see clearly and ensure your stitches are precise.
- Practice first: If you’re new to sewing patches, practice on scrap fabric before working on your final design.
Why Choose Novae Apparel for Custom Patches?
If you’re looking to add custom patches to your hats, Novae Apparel is your go-to manufacturer. Based in China, we specialize in high-quality headwear, including bonés de basebol, running capse golf caps, with customizable logos to match your brand. With our factory’s capacity to produce 1.26 million hats per month, we ensure a fast turnaround on large orders. Whether you need embroidered patches ou woven patches, we can create products that meet your exact specifications.
Resumo
Sewing patches on hats is an easy and creative way to personalize your chapéus. Whether you’re using hand sewing or a machine, following the steps above will ensure your patches stay securely attached and look professional. At Novae Apparel, we offer high-quality custom patches and hats with exceptional embroidery services. Check out our website at novae-apparel.com for more details and get started on your custom hat project today!